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Case Study · Water Damage Reconstruction · Gig Harbor, WA

Gig Harbor Estate:
Pipe Burst, Crawl Space
Saturation & Joist Rebuild

A Gig Harbor home left vacant over winter. A supply line fitting failed behind the kitchen wall while the owners were away. By the time it was found, standing water in the crawl space had been saturating floor joists, rim joist, and subfloor sheathing for an estimated three weeks. This is what water damage reconstruction looks like when the structural framing is the problem — not just the floor finish.

$26,800
Project Value
3 Weeks
Estimated Saturation Period
14 Joists
Replaced or Sistered
5-Year
Written Guarantee

The Problem:
Three Weeks of Hidden Water in the Crawl Space

The owners returned from an extended trip to find the kitchen floor soft underfoot and a musty smell throughout the main level. A plumber located and repaired the failed compression fitting on a supply line behind the kitchen wall within hours. The water source was fixed. What wasn't fixed was everything downstream: standing water that had pooled in the crawl space, soaked into 14 floor joists over their full 16-foot span, saturated the rim joist along the kitchen wall, and caused OSB subfloor sheathing to delaminate in two bays.

Water damage reconstruction in Gig Harbor and across the greater Pierce County area most often requires two separate contractors: a mitigation company to extract water and dry the structure, and a licensed general contractor to assess and repair what the water actually damaged. The plumber fixed the source. The mitigation company extracted and dried. APCON LLC handled the structural reconstruction — the part most homeowners don't think about until the floor starts moving.

The Diagnostic:
Structural Assessment After Mitigation Drying

1

Post-Drying Structural Survey

The mitigation company had completed extraction and drying — their clearance report showed ambient humidity within acceptable range. Our diagnostic began with a full crawl space moisture meter survey at every joist in the affected zone. Despite clearance for atmospheric moisture, seven joists were still reading above 19% MC at mid-span. Structural probe testing on those joists showed surface fiber compression — early-stage compression failure from prolonged saturation. Seven more joists read dry but had visible deflection exceeding L/360 from sustained load during the saturation period.

2

Rim Joist and Subfloor Assessment

The kitchen-side rim joist had been the primary water contact point — the supply line ran through the rim joist cavity. That entire 18-foot run showed structural compromise and was condemned for replacement. Subfloor OSB in two bays had delaminated from the face — it had not re-bonded during drying and could not be refastened reliably. Two full sheets required replacement. A third sheet was borderline; probe testing confirmed adequate remaining structural integrity and it was left in place.

3

Scope Delivered Within 24 Hours

Written scope delivered to the homeowners and their insurance adjuster the day after the diagnostic visit. Seven joists requiring full replacement, seven requiring sistering, 18 LF rim joist replacement, two subfloor bays, and vapor barrier replacement. The adjuster requested one scope clarification on the vapor barrier line item — addressed same day with documentation from the mitigation report showing the original barrier had been displaced during water extraction.

The Repair:
Framing Rebuild, Subfloor, Vapor Barrier

Water damage reconstruction at the structural level is sequenced work. You cannot sister a joist to a compromised rim joist. You cannot fasten subfloor sheathing to joists that aren't at correct elevation. Every scope item has a dependency — the sequence determines the outcome.

  • Rim joist replacement — 18 LF: Full kitchen-wall rim joist run removed and replaced with pressure-treated lumber. New blocking installed at each joist bay end per original layout. All exterior sheathing contacts re-sealed.
  • Floor joist replacement — 7 joists: Seven joists with structural fiber compromise removed and replaced full-length with kiln-dried dimensional lumber. Load transferred to temporary shoring during replacement to prevent floor movement above.
  • Floor joist sistering — 7 joists: Seven deflecting joists sistered full-length with pressure-treated dimensional lumber, glued and through-bolted at 16" o.c. Elevation corrected prior to fastening to return floor to level.
  • Subfloor sheathing — 2 bays: Delaminated OSB removed and replaced with 3/4" tongue-and-groove plywood, glued and screwed to repaired framing. Transitions to remaining original subfloor feathered to minimize finish floor lippage.
  • Vapor barrier replacement: Full crawl space 20-mil vapor barrier replaced. Mitigation company had removed sections during drying process — full reinstallation required per scope. Sealed at all penetrations and lapped up foundation walls per WA building code.
  • Post-repair moisture verification: Full moisture meter survey repeated at completion. All framing in the affected zone confirmed at or below 14% MC before subfloor work began. Documentation provided to the insurance carrier as part of the completion package.

Outcome

Structural reconstruction completed in 10 working days. The floor finish contractor — engaged directly by the owners — was able to start the kitchen floor replacement the following week on a confirmed-flat, confirmed-dry substrate. No surprises on their end, which is the point.

Insurance adjuster approved the scope as submitted. No change orders. The written scope delivered at day two was the scope executed — because the diagnostic was forensic, not visual. Everything that needed replacement was in the original scope; nothing was added after work began.

Total project value: $26,800 lump-sum. Five-year written guarantee on all replaced and sistered framing. The $350 diagnostic fee was credited in full toward the repair contract.

Common Questions

Water Damage Reconstruction:
What You Need to Know

How much does water damage reconstruction cost in Tacoma and Gig Harbor?
Water damage reconstruction cost depends on how long the water was present and how far it migrated into framing. Contained events caught within 24–48 hours may run $4,000–$10,000 if structural damage is minimal. Events involving standing water in a crawl space, saturated floor joists, and subfloor sheathing replacement typically range $12,000–$35,000. Projects with full joist replacement, beam sistering, and vapor barrier work can exceed $40,000 on larger homes. All Realty Repair Co. water damage reconstruction is lump-sum fixed price after a $350 forensic diagnostic.
What is the difference between water damage mitigation and water damage reconstruction?
Mitigation stops the water and dries the structure — extraction, dehumidification, air circulation. Reconstruction repairs or replaces what the water damaged. Mitigation companies handle the first phase; structural reconstruction requires a licensed general contractor. APCON LLC performs the reconstruction phase: floor joist replacement or sistering, subfloor sheathing, mudsill and rim joist repair, and framing compromised by the water event. We coordinate with mitigation documentation for insurance purposes when applicable.
Does water damage in a crawl space always require joist replacement?
Not always. Whether joists require replacement or sistering depends on moisture saturation level, duration of exposure, and whether structural deflection has occurred. Our $350 forensic diagnostic includes moisture meter readings at every joist bay in the affected zone, structural probe testing, and load-path assessment. Joists that dried adequately and show no structural compromise can be left in place — we only replace what is genuinely compromised, not everything within reach.
How long does water damage reconstruction take?
Timeline depends on scope and whether mitigation drying has been completed before reconstruction begins. Reconstruction cannot begin on wet framing — if the structure hasn't been adequately dried, drying time must be added to the schedule. Once the structure is dry, most crawl space and subfloor reconstruction projects complete in 5–12 working days. Full projects involving framing, subfloor, and finish floor replacement may run 2–3 weeks. A fixed completion date is included in all Realty Repair Co. lump-sum contracts.

Water Damage Doesn't
End When the Water Leaves.

Saturated framing fails slowly — sometimes months after the event. A $350 structural diagnostic tells you exactly what was compromised and what it costs to fix permanently, before your floor finish contractor starts on top of a broken substrate.

253-891-9622